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Custom Double Glazed Sealed Glass Unit
SKU: GLASS-CUSTOM-DG-SEALED-UNIT

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Enhance insulation and comfort with our high-performance double glazed sealed glass units – the smart choice for energy-efficient living.
• (W) 150mm – 4000mm x (H) 150mm – 4000mm
• Double Glazed Sealed Glass
• Energy efficient glazing
• Industry-leading performance
Outer Glass types
4mm Clear
Standard clear float glass, commonly used in smaller glazed units or non-structural applications. Offers high clarity and light transmission. (Toughenable)
4mm Patterned
Light-obscuring patterned glass ideal for bathrooms, cloakrooms, or other privacy-sensitive areas. Offers visual screening while allowing natural light to pass through. (Toughenable)
6mm Clear
Clear float glass suitable for medium-sized applications where additional strength is needed compared to standard 4mm glass. Commonly chosen for improved durability in structural units. (Toughenable)
6mm Patterned
Thicker semi-opaque patterned glass suited to larger privacy applications such as sidelights or feature glazing. Provides obscurity while maintaining light flow. (Toughenable)
8mm Clear
Thicker clear float glass ideal for use in larger glazed areas or where enhanced strength is desired. Offers a balance between robustness and transparency. (Toughenable)
10mm Clear
Heavy-duty clear float glass designed for oversized or high-traffic installations requiring superior structural performance. Frequently used where maximum strength and safety margins are necessary. (Toughenable)
6.4mm Laminate
Clear laminated safety glass designed to reduce UV transmission and minimise fading of interiors. Holds together when broken, offering a safer alternative to standard toughened glass. (Non-toughenable)
6.8mm Laminate
Acoustically enhanced clear laminated glass providing improved sound insulation along with UV protection. Maintains integrity when fractured, making it ideal for safety-critical installations. (Non-toughenable)
Clear Self Clean (4mm / 6mm)
Combines the clarity of standard glass with a durable self-cleaning coating, maximizing natural light while reducing maintenance.
Specifications:
U-Value: 2.7 W/m²K
Solar Heat Reflection: 25%
Light Transmission: 79%
Self-Cleaning: Yes
Ambi Blue (4mm / 6mm)
Features a delicate blue tint that offers effective solar control and glare reduction, enhancing comfort in glazed areas.
Specifications:
U-Value: 1.2 W/m²K
Solar Heat Reflection: 60%
Light Transmission: 47%
Self-Cleaning: Yes
Ambi Bronze (4mm / 6mm)
A bronze-tinted glass that complements various conservatory designs while providing solar control and glare reduction.
Specifications:
U-Value: 1.2 W/m²K
Solar Heat Reflection: 55%
Light Transmission: 38%
Self-Cleaning: Yes
Ambi Neutral (4mm / 6mm)
Offers a neutral tint for a natural appearance, balancing solar control with high light transmission.
Specifications:
U-Value: 1.2 W/m²K
Solar Heat Reflection: 60%
Light Transmission: 37%
Self-Cleaning: Yes
Patterned Glass Types
Arctic
Autumn
Chantilly
Charcoal-sticks
Contora
Cotswold
Digital
Everglade
Flemish
Florielle
Mayflower
Minster
Oak
Pelerine
Satin
Stippolyte
Sycamore
Taffeta
Warwick
Spacer bar cavity
A double glazed unit is made up of two panes of glass separated by a spacer bar and sealed to create an insulating cavity, typically filled with Argon gas. This cavity—along with the gas type and spacer design—directly affects thermal, solar, and acoustic performance.
Spacer bars keep the panes evenly spaced and house a desiccant to prevent condensation. Available in aluminium or warm edge variants, warm edge bars offer improved energy efficiency by reducing heat transfer at the unit’s edge.
For optimum thermal insulation, especially with Low-E glass, a 14mm Argon-filled cavity is recommended. When combined with 4mm Softcoat glass, this can achieve U-values as low as 1.2 W/m²K.
We offer cavity widths to suit both traditional and modern glazing needs:
4mm Cavity
(10mm Sightline), Argon Filled
Designed for heritage or listed buildings where overall unit thickness must be minimal.
6mm Cavity
(12.5mm Sightline), Argon Filled
Ideal for traditional properties requiring slimline units with slightly better thermal performance.
8mm Cavity
(12.5mm Sightline), Argon Filled
10mm Cavity
(12.5mm Sightline), Argon Filled
12mm Cavity
(12.5mm Sightline), Argon Filled
14mm Cavity
(12.5mm Sightline), Argon Filled
Considered the optimum cavity width for energy efficiency. Achieves a U-value of 1.2 W/m²K when used with 4mm Softcoat glass.
16mm Cavity
(12.5mm Sightline), Argon Filled
U-value of 1.2 W/m²K with 4mm Softcoat Inner Glass.
18mm Cavity
(12.5mm Sightline), Argon Filled
U-value of 1.2 W/m²K with 4mm Softcoat Inner Glass.
20mm Cavity
(12.5mm Sightline), Argon Filled
U-value of 1.2 W/m²K with 4mm Softcoat Inner Glass.
Inner Glass types
4mm Clear
Standard clear float glass for general domestic use. Offers high clarity and light transmission in smaller or non-structural glazing. (Toughenable)
4mm Softcoat
Low-E coated glass designed to reflect heat back into the room for enhanced thermal performance. Commonly used in double glazing for residential properties. (Toughenable)
4mm Planitherm 1.0
Premium Low-E glass offering superior thermal insulation with a centre-pane U-value as low as 1.0 W/m²K. Ideal for energy-conscious applications. (Toughenable)
6mm Clear
Thicker clear float glass suitable for medium-to-large glazed units where added strength is required. (Toughenable)
6mm Softcoat
Clear Low-E glass with a thermal coating that reflects heat back into the room, improving energy efficiency. Suitable for larger glazed units over 2.5m² where increased glass thickness supports structural integrity. (Toughenable)
6mm Planitherm 1.0
High-performance Low-E glass with Planitherm 1.0 coating for improved energy efficiency in larger units. Typically used where the unit exceeds 2.5m². (Toughenable)
6.4mm Softcoat Lam
Laminated safety glass with a Softcoat Low-E layer for both thermal insulation and impact resistance. Holds together when broken, offering enhanced safety and UV protection. (Non-toughenable)
8mm Clear
Heavy-duty clear float glass ideal for larger glazed panels requiring additional rigidity and support. (Toughenable)
10mm Clear
Extra-thick clear float glass for oversized or high-load applications. Provides maximum structural strength in large-format glazing. (Toughenable)
Choosing your spacer bar
Spacer bars are used to separate the two panes of glass in a double glazed unit, creating the cavity that is typically filled with Argon gas for insulation. They also house the molecular sieve (desiccant), which absorbs any residual moisture within the sealed unit to prevent condensation.
In addition to providing a thermal break, the spacer bar plays a vital role in maintaining the structural integrity of the glazing unit. It is available in various widths and sightlines to suit different specifications.
The spacer features small perforations along its inner surface, allowing gas to pass into the cavity where the desiccant is stored. These perforated "breather holes" ensure the desiccant can effectively absorb moisture throughout the life of the unit.
Warm Edge spacer bars offer superior thermal efficiency by reducing heat transfer around the edges of the unit.
Spacer bars come in a range of finishes, including:
- Black
- White
- Grey
- Silver
- Gold
- Brown (Bronze)
Georgian Bars
Georgian bars are internal decorative elements used within double glazed units to replicate the look of traditional, multi-paned windows. Inspired by the Georgian architectural era (1714–1830), they bring a classic, elegant appearance to both modern and period-style properties.
Historically, Georgian bars were structural, used to hold together small panes of glass when large sheets were not available. Today, they serve purely aesthetic purposes, simulating the appearance of divided glazing while using full-size panes for better performance and insulation.
Applications
Georgian bars can be integrated into a variety of window types, including:
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Casement Windows – Hinged on the side and opening outward, with bars applied between the panes to create a grid-like appearance.
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Sash Windows – Vertically sliding windows, often found in traditional homes, with Georgian bars fitted inside the sealed unit.
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Double-Hung Windows – Both sashes slide vertically, and the internal bars give the impression of smaller individual panes.
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Fixed Windows – Non-opening panes or large glazed areas can be styled with Georgian bars to maintain architectural continuity.
Modern Use & Materials
Georgian bars remain popular for restoring period character or adding heritage charm to contemporary builds. They are commonly used in conservation areas or on heritage properties where appearance is essential.
Manufactured from aluminium or composite materials, Georgian bars are available in a range of colours and finishes to complement different window styles and property types.
Georgian Square Lead
Leaded double glazed units are inspired by the timeless aesthetic of Georgian architecture, which flourished from the early 18th to the early 19th century. These windows are distinguished by their symmetrical designs and the grid-like appearance created by fine lead strips - known as lead cames - set over the glass.
Key Features of Georgian Square Leaded Units:
-
Traditional Grid Layout
The hallmark of Georgian leaded units is the uniform grid created by lead cames. This classic arrangement divides the window into smaller, equally sized squares or rectangles for a period-authentic appearance. -
Small Pane Effect
Historically, these windows consisted of multiple small panes due to the limited glass production techniques of the era. Today, this look is recreated using full-sized panes with applied leadwork for both style and practicality. -
Emphasis on Symmetry
Georgian design prioritised balance and proportion. Leaded units reflect this with evenly spaced grids that create a harmonious, elegant look across each window. -
Casement Window Compatibility
Traditionally, leaded glass was most commonly used in casement windows—side-hinged panes that open outward. This remains a popular configuration for period-style properties today. -
Craftsmanship & Construction
Authentic Georgian-style leaded units are crafted by cutting glass pieces to size and fitting them into hand-soldered lead cames. Modern versions mimic this process for decorative effect within sealed double glazed units. -
Modern Reproductions
While original leaded windows are still found in historic buildings, many homeowners choose modern replicas to recreate the aesthetic while benefiting from updated materials and performance. -
Energy Efficiency
Traditional single glazed leaded windows offer limited insulation, but modern double glazed versions combine classic styling with improved energy performance—reducing heat loss and condensation.
Georgian leaded double glazed units remain a popular choice for those wanting to add period charm and architectural detail to both heritage restorations and newer homes.
Stepped Units
Stepped double glazed units feature one pane that overhangs the other to create a visible "step" around the perimeter. This design is ideal for applications where part of the unit will be concealed within a frame, such as in structural glazing, curtain walling, or specialist frame systems.
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Steps can be configured on 1, 2, 3, or all 4 edges of the unit, depending on the installation requirements.
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The stepped pane can be either the outer or inner glass, offering flexibility for various fixing methods or aesthetic finishes.
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Often used where silicone-point fixing or concealed frames are required.
Shaped Units
Shaped sealed units can be manufactured to suit a wide variety of non-rectangular window frames, offering the same energy efficiency and performance as standard units.
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Single-Cut Shapes:
Includes simpler shapes such as triangles, trapezoids, and raked-head units—typically with straight edges and fewer angles. -
Multi-Cut Shapes:
Includes more complex profiles such as circles, arches, gothic tops, apex units, and segments. These require additional precision in both cutting and sealing. -
All shaped units are custom-made and can be supplied with Georgian bars, leadwork, or decorative features where required.
Pet Flap / Vent Hole Cut-outs
Glazed units can be produced with circular or square cut-outs to accommodate specific functional elements, most commonly:
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Pet Flaps – Typically circular cut-outs positioned towards the bottom of the glass.
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Ventilation Holes – Circular or oval openings designed for the insertion of trickle vents or mechanical airflow components.
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Custom sizes and positions can be specified, and safety glass is usually recommended for units containing cut-outs to ensure durability and compliance with building regulations.
• (W) 150mm - 4000mm x (H) 150mm - 4000mm
• Double Glazed Sealed Unit
• Energy efficient glazing
• Industry-leading performance
• 5 year guarantee
Our Double Glazed Sealed Glass units are designed to offer excellent thermal insulation, noise reduction, and enhanced security for both residential and commercial applications. Constructed using two panes of glass separated by a spacer and sealed to create an insulating cavity, they are an essential component for improving energy efficiency and comfort in any property.
Manufactured to high industry standards, our units are suitable for use in bifolds, doors, windows and roof lights. Whether you're replacing old glass or working on a new project, we offer a range of sizes, thicknesses, and specifications to suit your needs.
Manufactured and assembled in the UK, we guarantee top quality, compliance and security. Our in-house production and skilled staff ensure every door is perfect, allowing us to deliver quality products quickly and competitively.
For custom sizes or designs, please contact our consultations team at 0203 355 5311 for assistance.
We at Glass Openings will carry out deliveries manufactured by us and will be free for orders that are over £1200.00. Any orders under £1200.00 will incur a delivery charge based on location.
Lead times stated at the time of ordering are not final. All delivery times are from the date we receive a finalised order, online or e-mail and when payment is made in full. Any modifications to the order will more than likely result in a delay to the delivery.
The delivery term varies by product.
Customers have a legal right to cancel orders up to seven days after the order has been placed and can receive a full refund. This statutory period of seven days does not apply on all products as the return and cancellation policy varies by product categories. As the Glass Openings store offers both bespoke and stock items, please read carefully to determine what return and cancellation policy is associated with the product you are ordering.
Please find more information on our Delivery Information & Returns and Cancellation Policy pages.
For technical downloads and product installation manuals, please visit our Downloads page.